Emerald Steel Industries LLC manufactures and supplies wide variety of Steel grating, also known as bar grating or metal grating. Our Manufacturing unit at Ajman,UAE produce different types of Steel Grating products as per the specification of requirements given by the Clients and also we have ready made steel grating products of standard specifications and size.
Types of Steel Grating :
- Welded steel grating
It consists of bearing bars that are automatically resistance-welded with the cross bars via precise use of intense heat and pressure.
- Press-locked steel grating
It relies on employing enormous hydraulic pressure that fuses the two close-tolerance slotted bars together
- Swage-locked Steel grating
It is manufactured by inserting cross bars into pre-punched holes in the bearing bar and then cross bars are swaged forming a positive mechanical connection.
- Flat bar steel grating
It is one of the most popular and versatile industrial steel gratings.
- I-bar steel grating
It provides light weight yet high strength and load capacity.
- Plain steel grating
It provides excellent bearing capacity and is widely used in almost all industrial applications.
- Serrated steel grating
It provides excellent slip resistance and is especially applicable to places where excellent slip resistance is required.
- Standard steel grating
It is easily fabricated and provides a high load structure and is widely used as steel grating platform,walkway,bridge decking and flooring.
- Heavy duty steel grating
It supplies far greater strength-to-weight ratio than other flooring materials to bear the heavy load such as forklift or truck traffic.
Typical Steel Grating applications include:
- Flooring
- Stair treads
- Walkways and ramps
- Hand / guard rails
- Maintenance platforms
- Drain covers
- Man hole covers
- Trench grates
- Mezzanine flooring
- Balustrade infill
- Sun screens
- Architectural facades
Typical industries serviced include:
- Industrial and commercial buildings
- Automotive and assembly industries
- Oil, gas and mining installations
- Dairy installations
- Waste water treatment facilities
- Processing plants
Stainless Steel Fabrication
Wire Mesh
Grating Clamps
Stair Treads
Stainless Steel Grating
Heavy Duty Grating
Press Lock Grating
Electro-Forged Steel Gratings
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Stainless Steel Fabrication
Emerald Steel Industries offers high-end structural metal and steel fabrication services. Our expertise ranges of metal and steel fabrication which includes steel and aluminium fabrication. As a fabrication company we execute our services with our products and make doors, stairs, hand rails, fire rated doors, interior and furnishing works, cup boards, structural steel scaffolding works, fabricated furnitures and gates. Emerald Steel Industries has raised as the leading provider of structural and architectural metal works primarily in steel, stainless steel and aluminium.
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Wire Mesh
Wire Mesh, also known as Wire Cloth, is amazingly versatile and is easily adapted to almost any application. We offers a wide selection of woven and welded wire mesh products with various mesh sizes, openings, thicknesses, and materials.
Galvanized Welded Mesh Panel is made of superior quality welded Mesh, with flat even surface, firm structure, be used extensively in building, food, agriculture and so on.
Types of Wire Mesh products we have:
- Hot-dip galvanized after welding
- Hot-dip galvanized before welding
- Electro galvanized after welding
- Electro galvanized before welding
- PVC coated before welding
- PVC coated after welding
- Stainless Steel welded wire mesh
- Crimpled wire mesh
- Woven wire mesh
- Hex. wire netting in normal twist
- Hex. wire netting in reverse twist
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Grating Clamps
Emerald Steel Industries manufactures and supplies the Grating Fixing Clamps in Mild Steel, Hot Dip Galvanised Finish - Suitable for Fixing Mild Steel Galvanised Gratings. We are market leaders in the Supply of Fabricated Circular Gratings and Clips in Middle East.
We manufacture Stainless steel AISI 304 OR 316 CLAMP - Suitable for Fixing S.S., Al., and FRP/GRP Gratings.
We have a range of Grating Clamp which includes the following
- Pressed clamp plate ( Bottom plate)
- M Type Saddle clip
- M8 x 70mm Bolt and Nut
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Stair Treads
Carbon steel, aluminum and stainless steel treads are produced with a variety of defined, visible nosings, and pre-punched end or carrier plates, ready for bolting to the stair stringers.
Used in many architectural, commercial, and industrial applications, our grating products are durable, safe, and slip resistant stair treads which are available in many styles, materials and diverse finish options to suit your needs.
Standard sizes of our stairtreads are 250mm and 280mm wide x 800mm, 1000mm and 1200mm long. Customized sizes are available on request.
Stair treads can be fabricated in any grating type complete with carrier plates at each end of tread for bolting to stair stringers. Tread nosing makes the leading edge of each step stand out clearly. Serrated treads are recommended to eliminate hazardous footing conditions.
Our exciting and refreshing design concepts enhance looks and safety, whilst reducing product damage and wastage, resulting in real cost savings to our clients in various finishes and materials. A range of standard stair treads are available ex stock in various finishes to reduce costs and access time.
According to the anti-slip requirement and the method of mounting to stringer, steel treads are classified into four types.
- T1: No anti-slip requirement for welding ladder stringers
- T2: No anti-slip requirement for connecting with ladder bolts
- T3: Anti-slip requirement for welding ladder stringers
- T4: Anti-slip requirement for connecting with ladder bolts.
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Stainless Steel Grating
Stainless steel grating, is an important type of our products. Usually the stainless steel grating is made of SS304 or SS316. And the cross bar is normally round one, this will makes the grating more beautiful. We continuously improve product quality and production scale. They are widely used in petroleum, chemical, ports, power, transportation, papermaking, foodstuff, medicine, steel, municipal, real estate, manufacturing, etc.
Technical Specifications
- Load Bar Depth : 20, 25, 30, 32, 35, 38, 40, 45, 50, 60 upto 150 mm.
- Load Bar thickness : 3, 4 5, & 6 mm
- Cross Bar Type : Flat Bar or Round Bar
- Cross bar Depth : In Flats, 10, 12, 15, 20mm and in Round bar 5mm & 6mm dia.
- Load Bar Type : Plain or Serrated.
- Finish : Mill Finish or electro polished.
- Material : AISI 304, 304L, 316, 316L
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Heavy Duty Grating
Heavy duty steel grating are economical, having excellent load characteristics and a slip-resistance surface. The Heavy Duty style handles a heavier load than other steel grating, adds angle noising, and provides additional support along the back edge of the tread to provide superior strength.We are manufacturer and stockists of heavy duty grating products in UAE as per customer specifications.
Floor grating - heavy duty
The load bearing bars are produced from steel which conforms to the following equivalent standards: AS3679 Grade 250, BS4360 Grade 43A and ASTM A36 or equivalent. Serrated surface (serrated bar), banded with the same size flat bar (end banding type), hot dip galvanized.
The minimum average hot dip galvanized coating required by standards AS1650, BS729 and ASTM A123 is 610gms/sq metre (the minimum average thickness of galvanized coating must be 87.14µm). Width: 600mm / 900mm / 1200mm Length: 1000mm - 1800mm
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Press Lock Grating
Press-locked Steel Bar Grating - serrated grating
Pressure lock bar grating is a kind of high strength grating. It is a product featuring unique combination of uniformity and precision. It has light structure, elegant style, beautiful and natural design and it is maintenance-free. Press-locked steel grating is used in civilian and commercial buildings, theatres, subway, suburban railway, and other municipal engineering.
Press Locked grating is available in two types;
- Press-locked - where Load Bars are notched and then interlocked with Cross Rods.
- Full-locked - Load Bars and Cross Rods of equal heights are notched then interlocked with one another under extreme pressure.
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Pressed grating general specifications:
- Type: RR-3-35/33 × 33
- Bearing bar: (35 × 3)mm
- Cross bar: (10 × 3)mm
- Mesh size: (33.33 × 33.33)mm
- Surface: Plain
- Material: Steel grade S 235jr have under-gone hot galvanized surface treatment
- Border finish: Profile border
- Fastening set: Top Saddle, bolt nut and lower bracket, hot dipped galvanized, 04 nos. for each grating panel
1a) Panel Size (L × W × H):1000 × 1000 × 35mm (The first dimension 1000 indicates the bearing bar dimension)
1b) Panel Size (L × W × H):1000 × 500 × 35mm (The first dimension 1000 indicates the bearing bar dimension)
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Grating treads general specifications:
- Type: TR-3-30/33 × 33
- Bearing bar: (30 × 3)mm
- Cross bar: (10 × 3)mm
- Mesh size: (33.33 × 33.33)mm
- Surface: Plain
- Material: Steel grade S 235jr have under-gone hot galvanized surface treatment
- Nosing: Toe edge
- End mounting plate: Sides of mounting plates 60 × 3mm (preferable 60 × 6mm) with holes. Rear of profile border 30mm high.
2a) Tread Size (L × W × H): 1200 × 305 × 30mm (The first dimension 1000 indicates the bearing bar dimension)
2b) Tread Size (L × W × H): 1000 × 305 × 30mm (The first dimension 1000 indicates the bearing bar dimension)
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Electro-Forged Steel Gratings
Electro-Forged Gratings type is most commonly used compared to all other grating types due to its strength, Durability, cost efficient production and ease of installation. Commonly used in most general Industrial plants as well as Architectural buildings, it has wide applications as Pedestrian Traffic, platforms, safety barriers, drainage covers and ventilation grates Etc.
Fabricated Electro-Forged Gratings is precisely fabricated to conform the standards and specification under National Association of Architectural Metal Manufacturers (NAAMM). Gratings can be fabricated to suite any angle with Banding, Cutting, Curve or line needed.
Standard Grating Panels
We maintain a huge stock of Standard electro-forged Gratings panels in our Warehouse in Ajman,UAE ready for immediate shipments available especially in Plain or serrated surface.
Finish:
- Mild Steel ( Self Colour)
- Mild Steel with Hot Dip Galvanized
- Mild Steel with Painted